11 TOOTH PREPARATION FOR ALL-CERAMIC RESTORATIONSimage

All-ceramic inlays, onlays, veneers, and crowns are some of the most esthetically pleasing prosthodontic restorations. Because there is no metal to block light transmission, they can resemble natural tooth structure better in terms of color and translucency than can any other restorative option. Their chief disadvantage is their susceptibility to fracture, although this is lessened by use of the resin-bonded technique.

The restorations may be fabricated in several ways. The technique (first developed more than 100 years ago) originally called for a platinum foil matrix to be intimately adapted to a die. This supported the porcelain during firing and prevented distortion. The foil was removed before cementation of the restoration.

Today, popular fabrication processes for the restorations include hot-pressing and slip-casting. These options are discussed in Chapter 25.

COMPLETE CERAMIC CROWNS

Complete ceramic crowns should have relatively even thickness circumferentially. For the hot-pressed ceramic crown (IPS Empress* or OPC) (Fig. 11-1), usually about 1 to 1.5 mm is needed to create an esthetically pleasing restoration. Incisally, a greater ceramic thickness may be required.

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Fig. 11-1 Recommended reduction for the all-ceramic crown.

Only minor differences in tooth preparation design exist among the restorations fabricated with the various techniques. Therefore, the hot-pressed crown preparation is described in detail, and the necessary variations are discussed when pertinent.

Advantages

The advantages of a complete ceramic crown include its superior esthetics, its excellent translucency (similar to that of natural tooth structure), and its generally good tissue response. Lack of reinforcement by a metal substructure enables slightly more conservative reduction of the facial surface than is possible with the metal-ceramic crown, although the lingual surface needs additional reduction for strength. The appearance of the completed restoration can be influenced and modified by selecting different colors of luting agent. However, changing cement color under restorations that rely on an opaque core for strength, such as the slip-cast alumina core system (In-Ceram), is ineffective.

Disadvantages

The disadvantages of a complete ceramic crown include reduced strength of the restoration because of the absence of a reinforcing metal substructure. Because of the need for a shoulder-type margin circumferentially, significant tooth reduction is necessary on the proximal and lingual aspects. Porcelain brittleness, when combined with the lack of a reinforcing substructure, requires the incorporation of a circumferential support with a shoulder. Thus, by comparison, the proximal and lingual reductions are less conservative than those needed for a metal-ceramic crown.

Difficulties may be associated with obtaining a well-fitting margin when certain techniques are used. The “unforgiving” nature of porcelain, if an inadequate tooth preparation goes uncorrected, can result in fracture.

Proper preparation design is critical to ensuring mechanical success. A 90-degree cavosurface angleis needed to prevent unfavorable distribution of stresses and to minimize the risk of fracture (Fig. 11-2). The preparation should provide support for the porcelain along its entire incisal edge, unless a ceramic system that includes a high-strength core is chosen (see Chapter 25).

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Fig. 11-2 A sloping shoulder is not recommended for the all-ceramic crown. It does not support the porcelain. Incisal loading leads to tensile stresses near the margin.

All-ceramic restorations are not effective as retainers for a fixed dental prosthesis, although the strongest of the slip-cast materials (In-Ceram Zirconia§) and the higher-strength pressed systems (IPS Empress 2) may be suitable for anterior applications. The brittle nature of porcelain necessitates that connectors of large, cross-sectional dimension (a minimum of 4 × 4 mm is recommended) be incorporated in the fixed dental prosthesis design. This typically leads to impingement on the interdental papilla by the connector, with increased potential for periodontal failure.

Wear has been observed on the functional surfaces of natural teeth that oppose porcelain restorations. This also applies to teeth opposed by metal-ceramic restorations, especially the mandibular incisors, which can exhibit significant wear over time (see Fig. 19-1).

Indications

The complete ceramic crown is indicated in areas with a high esthetic requirement where a more conservative restoration would be inadequate (Fig. 11-3). Usually such a tooth has proximal and/or facial caries that can no longer be effectively restored with composite resin.

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Fig. 11-3 A, Inadequately fitting all-ceramic crowns have led to recurrent caries and gingival recession around these central incisors. The patient was a professional model and therefore had exceptionally high esthetic requirements. B, The gingival defect was corrected by minor periodontal recontouring, the teeth were reprepared, and new all-ceramic crowns were provided.

The tooth should be relatively intact with sufficient coronal structure to support the restoration, particularly in the incisal area, where it is important not to exceed a maximum porcelain thickness of 2 mm; otherwise, failure of the brittle material will occur.

Because of the relative weakness of the restoration, the occlusal load should be favorably distributed (Fig. 11-4). In general, this means that centric contact must be in an area where the porcelain is supported by tooth structure (e.g., in the middle third of the lingual wall).

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Fig. 11-4 The design of the occlusion on an all-ceramic crown is crucial to avoid fracture. Centric contacts are best confined to the middle third of the lingual surface. Anterior guidance should be smooth and consistent with contact on the adjacent teeth. Leaving the restoration out of contact is not recommended. Future eruption may lead to protrusive interferences, precipitating fracture.

Contraindications

The ceramic crown is contraindicated when a more conservative restoration can be used. Rarely is it recommended for molar teeth. Because of the increased occlusal load and the reduced esthetic demand, metal-ceramic restorations are the treatment of choice. If occlusal loading is unfavorable (Fig. 11-5) or if it is not possible to provide adequate support or an even shoulder width of at least1 mm circumferentially, a metal-ceramic restoration should be considered instead.

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Fig. 11-5 Unfavorable occlusal loading such as this edge-to-edge relationship on the lateral incisor is a contraindication to the all-ceramic crown, particularly in view of the parafunctional activity of this patient.

Preparation

Armamentarium

The instruments needed for preparing an all-ceramic crown (Fig. 11-6) include the following:

Narrow, round-tipped, tapered diamonds, regular and coarse grit (0.8 mm)
Square-tipped, tapered diamond, regular grit (1.0 mm)
Football-shaped diamond
Finishing stones and carbides
Mirror
Periodontal probe
Explorer
Chisels and hatchets
High- and low-speed handpieces
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Fig. 11-6 Armamentarium for an all-ceramic crown preparation.

Step-by-step procedure

The preparation sequence for a ceramic crown (Fig. 11-7) is similar to that for a metal-ceramic crown; the principal difference is the need for a 1-mm-wide chamfer circumferentially (Fig. 11-8).

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Fig. 11-7 All-ceramic crown preparation. A, Labial view. B, Lingual view. To prevent stress concentrations in the ceramic, all internal line angles should be rounded. The shoulder should be as smooth as possible to facilitate the technical aspects of fabrication.

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Fig. 11-8 Note the uniform chamfer width of 1 mm on this all-ceramic crown preparation.

Incisal (occlusal) reduction

The completed reduction of the incisal edge should provide 1.5 to 2 mm of clearance for porcelain in all excursive movements of the mandible. This enables fabrication of a cosmetically pleasing restoration with adequate strength. If the restoration is used for posterior teeth (rare), 1.5 to 2 mm of clearance is needed on all cusps.

1. Place three depth grooves in the incisal edge, initially keeping them approximately 1.3 mm deep to allow for additional loss of tooth structure during finishing. The grooves are oriented perpendicular to the long axis of the opposing tooth to provide adequate support for the porcelain crown.
2. Complete the incisal reduction, reducing half the surface at a time, and verify its adequacy upon completion.

Facial reduction

3. After placing depth grooves, reduce the facial or buccal surface and verify that adequate clearance exists for 1 mm of porcelain thickness. One depth groove is placed in the middle of the facial wall, and one each in the mesiofacial and distofacial transitional line angles. The reduction is then performed with a cervical component parallel to the proposed path of placement and an incisal component parallel to the original contour of the tooth. The depth of these grooves should be approximately 0.8 mm to allow finishing. The reduction is performed on half of the facial surface at a time.
4. Accomplish the bulk reduction with the round-tipped tapered diamond (which results in a heavy chamfer margin). Be sure to maintain copious irrigation throughout.

Lingual reduction

5. Use the football-shaped diamond for lingual reduction after placing depth grooves approximately 0.8 mm deep. The lingual reduction is done in the same way as the other anterior tooth preparations (see Chapters 9 and 10) until a clearance of 1 mm in all mandibular excursive movements has been obtained. Adequate space must exist for the porcelain in all load-bearing areas.
6. After the selected path of placement has been transferred from the cervical wall of the facial preparation, place a depth groove in the middle of the cingulum wall.
7. Repeat the shoulder preparation, this time from the center of the cingulum wall into the proximal aspect, until the lingual shoulder meets the facial shoulder. This margin should follow the free gingival crest and should not extend too far subgingivally.

Chamfer preparation

For subgingival margins, displace the tissue with cord before proceeding with the chamfer preparation. The ultimate objective is to direct stresses optimally in the completed porcelain restoration. This is accomplished when the chamfer or rounded shoulder margin completely supports the crown; any forces exerted on the crown are then in a direction parallel to its path of placement. A sloping shoulder results in unfavorable loading of the porcelain, with a greater likelihood of tensile failure. A 90-degree cavosurface angle is optimal. Care must be taken, however, that no residual unsupported enamel is overlooked, because it easily chips off.

The completed chamfer should be 1 mm wide, smooth, continuous, and free of any irregularities.

Finishing

8. Finish the prepared surfaces to a final smoothness as described for the other tooth preparations. Be sure to round any remaining sharp line angles to prevent a wedging action, which can cause fracture.
9. Perform any additional margin refinement as needed, using either the diamond or a carbide rotary instrument of choice.

CERAMIC INLAYS AND ONLAYS

For patients demanding esthetic restorations, ceramic inlays and onlays provide a durable alternative to posterior composite resins. The procedure consists of bonding the ceramic restoration to the prepared tooth with an acid-etch technique. The bonding mechanism relies on acid etching of the enamel and the use of composite resin, as seen in the resin-retained fixed dental prosthesis technique (see Chapter 26). Bonding to porcelain is achieved by etching with hydrofluoric acid and the use of a silane coupling agent (materials are identical to those marketed as porcelain repair kits). A similar restoration entails the use of laboratory-processed composite resin instead of the ceramic.

Indications

A ceramic inlay can be used instead of amalgam or a gold inlay for patients with a low caries rate who require a Class II restoration and wish to restore the tooth to its original appearance. It is the most conservative ceramic restoration and enables most of the remaining enamel to be preserved.

Contraindications

Because these restorations are time consuming and expensive, they are contraindicated in patients with poor oral hygiene or active caries. Because of their brittle nature, ceramic restorations may be contraindicated in patients with excessive occlusal loading, such as those with bruxism.

Advantages

Ceramic inlays and onlays can be extremely esthetic restorations. The restoration wear associated with posterior composite restorations is not a problem with the ceramic restorations. Marginal leakage associated with polymerization shrinkage and high thermal coefficient of expansion of the resin is reduced, because the luting layer is very thin.

Disadvantages

Accurate occlusion can be difficult to achieve with ceramic inlays and onlays. Because they are fragile, intraoral occlusal adjustment is impractical before they are bonded in place. Therefore, any areas of adjustment need careful finishing and polishing, which is a time-consuming procedure. Rough porcelain is extremely abrasive of the opposing enamel. Castable glass-ceramic restorations (see Chapter 25) are less abrasive than the traditional feldspathic porcelain. Wear of the composite resin-luting agent can be a problem, leading to marginal gaps. These eventually allow chipping or recurrent caries. Accuracy is important with these restorations, because accurately fitting restorations (marginal gaps less than 100 μm) have been shown to reduce this problem significantly. Finishing of the margins can be difficult in the less accessible interproximal areas. Resin flash or overhangs are difficult to detect and can initiate periodontal disease.

Bonded ceramic inlays are a relatively new concept, and long-term clinical performance is hard to judge. The patient should always be made aware that unforeseen problems may surface over time when a newer procedure is used.

Preparation

Armamentarium

As for metal inlays, carbide burs are used in the preparation (Figs. 11-9 and 11-10), but diamonds may be substituted:

Tapered carbide burs
Round carbide burs
Cylindrical carbide burs
Finishing stones
Mirror
Explorer and periodontal probe
Chisels
Gingival margin trimmers
Excavators
High- and low-speed handpieces
Articulating film
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Fig. 11-9 Maxillary first molar preparation for a mesio-occlusal-distal (MOD) ceramic inlay. A, Defective restoration. B, The restoration and caries removed. C, Unsupported enamel removed and glass ionomer base placed. D, The completed ceramic restoration.

(Courtesy of Dr. R. Seghi.)

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Fig. 11-10 Armamentarium for the ceramic inlay preparation.

Step-by-step procedure

Rubber dam isolation is recommended for visibility and moisture control. Before applying the dam, mark and assess the occlusal contact relationship with articulating film. To avoid chipping or wear of the luting resin, the margins of the restoration should not be at a centric contact.

Outline form

1. Prepare the outline form. Preparation is generally governed by the existing restorations and caries and is broadly similar to that for conventional metal inlays and onlays (see Chapter 10). Because of the resin bonding, axial wall undercuts can sometimes be blocked out with resin-modified glass ionomer cement, which preserves additional enamel for adhesion. However, undermined or weakened enamel should always be removed. The central groove reduction (typically about 1.8 mm) follows the anatomy of the unprepared tooth rather than a monoplane. This provides additional bulk for the ceramic. The outline should avoid occlusal contacts. Areas to receive onlays need 1.5 mm of clearance in all excursions to prevent ceramic fracture.
2. Extend the box to allow a minimum of 0.6 mm of proximal clearance for impression making. The margin should be kept supragingival, which makes isolation during the crucial luting procedure easier and improves access for finishing. If necessary, electrosurgery or crown lengthening (p. 190) can be performed. The width of the gingival floor of the box should be approximately 1.0 mm.
3. Round all internal line angles. Sharp angles lead to stress concentrations and increase the likelihood of voids during the luting procedure.

Caries excavation

4. Remove any caries not included in the outline form preparation with an excavator or a round bur in the low-speed handpiece.
5. Place a resin-modified glass ionomer cement base to restore the excavated tissue in the gingival wall.

Margin design

6. Use a 90-degree butt joint for ceramic inlay margins. Bevels are contraindicated because bulk is needed to prevent fracture. A distinct heavy chamfer is recommended for ceramic onlay margins.

Finishing

7. Refine the margins with finishing burs and hand instruments, trimming back any glass ionomer base. Smooth, distinct margins are essential in an accurately fitting ceramic restoration.

Occlusal clearance (for onlays)

8. Check the occlusal clearance after the rubber dam is removed. A 1.5-mm clearance is needed to prevent fracture in all excursions. This can be easily evaluated by measuring the thickness of the resin interim restoration with a dial caliper.

PORCELAIN LAMINATE VENEERS

Laminate veneering (Fig. 11-11) is a conservative method of restoring the appearance of discolored, pitted, or fractured anterior teeth. It consists of bonding thin ceramic laminates onto the labial surfaces of affected teeth. The bonding procedure is the same as that for ceramic inlays except that a photopolymerize luting resin is usually used.

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Fig. 11-11 Esthetic facial veneers. A and B, Unesthetic maxillary incisors with crowding. The 50-year-old patient was not prepared to pursue an orthodontic option. C, Diagnostic waxing to optimal incisor form. D, Vacuum-formed matrix used to place interim restoration resin directly on the unprepared teeth to simulate the final esthetics. E, Tooth preparations. F, Restorations in place.

Advantages and Indications

The main advantage of laminate veneers is that they are conservative of tooth structure. Typically, only about 0.5 mm of facial reduction is needed. Because this is confined to the enamel layer, local anesthesia is not usually required. The main disadvantage of the procedure relates to difficulty in obtaining restorations that are not excessively contoured. This is almost inevitable in the gingival area if enamel is left for bonding. Little has been reported about the effect of the restorations on long-term gingival health and whether or how often they need replacement over a patient’s lifetime.

Esthetic veneers should always be considered as a conservative alternative to cemented crowns. In many practices, they have largely replaced metal-ceramic crowns for the treatment of multiple discolored but otherwise sound teeth.

Preparation

Armamentarium

The instruments needed for preparing a porcelain laminate veneer include the following:

1-mm round bur or 0.5-mm depth cutter
Narrow, round-tipped, tapered diamonds, regular and coarse grit (0.8 mm)
Finishing strip
Finishing stones
Mirror
Periodontal probe
Explorer

Step-by-step procedure

The gingival third and proximal line angles are often overcontoured with these restorations (Fig. 11-12). Therefore, maximum reduction should be achieved with minimum penetration into the dentin.

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Fig. 11-12 Porcelain facial veneer preparation. A, The proximal contact areas and incisal edge are preserved, and the preparation is limited to enamel. Normally, a reduction depth of about 0.5 mm is recommended, but making a series of depth holes with a round bur guards against penetrating thin enamel. B, Tetracycline-stained teeth. Composite resin veneers were placed earlier but failed to mask the discoloration satisfactorily. Six maxillary porcelain labial veneers will be provided. C and D, Completed tooth preparations. E, Interim restorations made directly with composite resin, which are retained by etching small areas of enamel (see Chapter 15).

1. Make a series of depth holes with a round bur to avoid penetrating abnormally thin enamel. The amount of reduction required depends somewhat on the extent of discoloration. A minimum of 0.5 mm is usually adequate. The reduction should follow the anatomic contours of the tooth.
2. Place the “long chamfer” margin (Fig. 11-13). This design has an obtuse cavosurface angle, which exposes the enamel prism ends at the margin for better etching. The margin should closely follow the gingival crest so that all discolored enamel prisms are veneered without undue encroachment on the gingival sulcus.
3. Wherever possible, place the preparation margin labial to the proximal contact area to preserve it in enamel. However, slight clearance for separating the definitive cast and for accessing the proximal margins for finishing and polishing is essential. A diamond finishing strip helps create the necessary clearance. Sometimes the proximal margins are extended lingually to include existing restorations. This can necessitate considerabletooth reduction to avoid creating an undercut. Some authorities advocate placing the ceramic margin on composite material rather than extending the preparation to enamel, but this is not recommended. Extensive existing restorations are a contraindication for porcelain laminate veneers.
4. If possible, do not reduce the incisal edge (Fig. 11-14); this helps support the porcelain and makes chipping less likely. If the incisal edge length is to be increased, the preparation should extend to the lingual aspect. Care is needed to avoid undercuts with this modification. Visualizing the path of placement of the restoration is important, because an undercut prevents placement of the veneer.
5. To prevent areas of stress concentration in the porcelain, be sure that all prepared surfaces are rounded (see Fig. 11-12C and D).
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Fig. 11-13 The recommended margin (“long chamfer”) for facial veneers has an obtuse cavosurface angle, and so the ends of the enamel prisms are exposed for differential etching.

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Fig. 11-14 The preferred design for porcelain laminate veneers maintains part of the incisal edge in enamel. If the edge is to be lengthened, a modified preparation with lingual extension is needed (dotted line).

SUMMARY CHART

ALL-CERAMIC CROWN PREPARATION

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Preparation steps Recommended armamentarium Criteria
Depth grooves for incisal reduction Tapered diamond Approximately 1.3 mm deep to allow for additional reduction during finishing; perpendicular to long axis of opposing tooth
Incisal reduction Tapered diamond Clearance of 1.5 mm; check excursions
Depth grooves for facial reduction Tapered diamond Depth of 0.8 mm needed for additional reduction during finishing
Facial reduction Tapered diamond Reduction of 1.2 mm needed; two planes, as for metal-ceramic crown preparation
Depth grooves and lingual reduction Tapered and football-shaped diamonds Initial depth, 0.8 mm; recreate concave configuration; do not maintain any convex configurations (stress)
Depth grooves for cingulum reduction Tapered diamond Parallel to cervical aspect of facial preparation; 1 mm of reduction; shoulder follows free gingival margin
Lingual shoulder preparation Square-tipped diamond Rounded shoulder 1 mm wide; minimize “peaks and valleys”; 90-degree cavosurface angle
Finishing Fine-grit diamond or carbide All surfaces smooth and continuous; no unsupported enamel; 90-degree cavosurface angle

SUMMARY CHART

CERAMIC INLAY AND ONLAY PREPARATION

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SUMMARY CHART

PORCELAIN LAMINATE VENEERS

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Preparation steps Recommended armamentarium Criteria
Outline Tapered carbide Includes existing restorations and caries; about 1.8 mm deep; small undercuts tolerated
Proximal box Tapered carbide Gingival floor 1 mm wide
Caries removal Excavator or round bur Clearance for impression 0.6 mm
Margins Finishing burs Block out undercuts with glass ionomer
Occlusal clearance Hand instruments 90-degree butt joint
Finishing Round-tipped diamond Heavy chamfer for onlays
Finishing burs Clearance in all excursions of 1.5 mm
Fine-grit diamonds Rounded internal angles
Smooth margins

Preparation steps Recommended armamentarium Criteria
Depth cuts 1-mm round bur or 0.5-mm depth cutter A series of depth cuts to determine dentin exposure
Facial reduction Round-tipped diamond Follows curvature of original tooth surface
Proximal reduction Round-tipped diamond Extended to gingival crest, leaving contact area intact
Incisal and lingual reduction Round-tipped diamond None unless incisal margin is extended to lingual to allow lengthening
Margins Round-tipped diamond Long chamfer
Finishing Fine-grit diamonds, carbides, or finishing stones No sharp internal margins

STUDY QUESTIONS

1. What are the indications and contraindications for all-ceramic crowns and porcelain laminate veneers?
2. What are the advantages and disadvantages for all-ceramic crowns and porcelain laminate veneers?
3. What is the recommended armamentarium, and in what sequence should a maxillary central incisor be prepared, for an all-ceramic crown and porcelain laminate veneer?
4. What are the minimal criteria for steps 1 to 3? Why?
5. Discuss the advantages, disadvantages, indications, and contraindications for ceramic inlays and onlays.
6. What is the recommended armamentarium, and in what sequence should a mandibular molar be prepared, for a ceramic inlay and onlay?
7. What are the minimal criteria for steps 5 and 6? Why?

* Ivoclar Vivadent, Schaan, Liechtenstein.

Pentron Ceramics, Inc., Somerset, New Jersey.

VITA Zahnfabrik, Bad Säckingen, Germany.

§ VITA Zahnfabrik, Bad Säckingen, Germany.

Ivoclar Vivadent, Schaan, Liechtenstein.